System summarize

  Multi-functions electrolytic aluminum Crane electronic weighing precision control system was used for electrolytic workshop precise control vacuum package drawing primary aluminum automatic control system. The system can base produce management the volume of aluminum plan, control the actual amount of aluminum, aluminum volume measurement, Statistical data, etc. At the same time, achieving data sharing and information management through the network. The system is suitable for production plan of electrolytic process, statistical management, especially suitable for guidance aluminium volume plan, to improve the current efficiency and electrolytic cell life, precise control unit production costs, increase labor productivity, achieve industrial production process modernization management, create higher economic returns for companies.

System components
  As shown, the system consists of industrial control machines, wireless Centre workstations, remote digital radio, on-site control device, hand-held devices and large-screen displays several components. To achieve to control numbers of cells of electrolytic aluminum plant through several parts. The main control unit with a strong electromagnetic compatibility PLC.

System workflow

  In the industrial control board set up to the aluminum plan, parameters are sent to the scene control device in the workshop through a wireless hub. When a cell needs to exhaust aluminum, operators according to prompted information, "launched" aluminum operations through the operation handle, when the volume of aluminum was achieving the aluminium plan, automatically stop the process, Then the actual volume of aluminum, working time and other information was sent to industrial control PC through digital wireless station. The industrial control database system automatically generates statistics, and achieve the aluminum process automation management.

System function  

  1. Unique design, Anti-vibration, anti-electromagnetic interference, can long-term work in high dust environment.
  2. Based on long-range wireless data transmission. The crane data will real-time be sent to management computer, with the DCS system interface, to realize production unified management.
  3. A smart controller with advanced control methods, maybe automatically control the production process.
  4. Using third layer computer control system, data collected, processed and remote management.
  5. There are two ways for selection: infrared wireless control box, cable control boxes.
  6. Large-screen can display a number of content: the total weight, net weight. The special treatment panel, can long-term work in dust environment, maintains the clarity fonts.
  7. Easy to install, no impact on production, not change the original Crane control system.
  8. Failure emergency mode, Once the automatic control system is failure, ensuring the original systems continue running, not affect production and operation safety.
  9. Software powerful, simple interface, easy operation.

  10. Facilitate system upgrades.

System Technical parameters

No.

Item

parameter

1

Measuring range

1t~50t

2

Weighing accuracy

0.5%FS

3

Precision Control

±1.5%

4

Power Supply

380VAC±10%

220VAC±10%

110VAC±10%

5

Maximum Power

<200w

6

Environment Working temperature

0℃~50℃

7

Relative Humidity

10%~80%

8

Wireless systems frequency domain

220MHz~240MHz

9

Wireless Communications Distance

400m~5000m

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